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Manufacturing Architecture Case StudyClient: Global Industrial Manufacturing Enterprise

SAP Core ERP Decoupling & Azure APIM Mesh Modernization

Built a high-throughput API Management facade in front of core SAP S/4HANA instances enabling real-time IoT inventory tracking across 40+ global manufacturing facilities.

Measurable Business & Engineering Impact

-75%

SAP Core Load

< 100ms

Factory Sync

99.95%

System Uptime

12M+ calls

Daily API Volume

Executive Overview

Connecting factory IoT edge devices directly to the core SAP ERP caused database lockups and severe processing contention during peak production shifts across manufacturing facilities in Europe and Asia.

The Challenge

Direct database queries from third-party logistics portals and assembly line sensors overwhelmed SAP transactional tables, risking factory floor downtime.

Architectural Intervention

Implemented Azure API Management (APIM) with an enterprise Redis caching layer and webhook event dispatches. This isolated core SAP ERP tables while exposing secure, cached REST APIs to edge devices.

Long-Term Results & Value Delivered

Reduced direct transactional database load on SAP core by 75%, brought factory inventory synchronization under 100 milliseconds, and maintained 99.95% system uptime across 12M+ daily API transactions.

Technologies & Protocols Deployed

Azure API ManagementSAP S/4HANARedis CachingDockerOpenTofu

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